Indigenous CFRP Propellers
High-Performance Propulsion for UAV & Air Mobility Platforms
Lightweight. Structurally Optimized. Bench-Tested. A fully indigenous alternative built for reliability, low vibration, and rapid OEM iteration.
14" × 4.8" CFRP
11.5g propeller with benchmark-level geometry. Matches leading foreign benchmark performance with up to 24% lower vibration.
Weight
11.5g
Development
3-4 weeks
Manufacturing
Ready in 4 weeks
Range
10" to 70"
Who We Are
Sapiens AeroComp Pvt. Ltd.
We are a Pune-based Indian manufacturer of carbon fiber (CFRP) drone/UAV propellers, founded by aerospace professionals with more than 8 years of experience in propulsion and composite manufacturing.
Our team completed 18 months of R&D and thousands of iterations to deliver benchmark-accurate propellers with repeatable quality and readiness for OEM production.
Core Focus
- High-efficiency CFRP propellers for UAV and air mobility platforms.
- Low-vibration geometries validated by bench tests and OEM partners.
- End-to-end design support: sizing, optimization, and manufacturing readiness.
Problem ? Solution
Replace Delays With Indigenous Performance
Industry Challenges
Foreign legacy systems
Long lead times
Inconsistent quality
Sapiens Response
Proven indigenous alternative tested by Defence drone OEMs.
3–4 week development plus 4-week manufacturing readiness.
Repeatable CFRP manufacturing with rigorous bench testing.
Products
Precision CFRP Propeller Portfolio
14" × 4.8" CFRP
11.5g
Carbon fiber (CFRP) drone propeller optimized for low vibration and benchmark-level geometry (flagship).
26" × 7.8" CFRP
62g
Carbon fiber (CFRP) UAV propeller for heavy-lift drones with ~3500g thrust at 1700 RPM.
18" × 6.1" CFRP
In development
Next-gen carbon fiber (CFRP) UAV propeller geometry under validation.
Carbon Fiber Plates
0.5–5mm
Carbon fiber plates (0.5–5mm) with custom machining for drone structures, jigs, and tooling.
Custom UAV Body Part
Built to Client Requirements
We provide end to end support for design, Development, and Batch manufacturing of UAV parts as per custom needs.
Custom Propeller Development
Built to Client Requirements
We provide end to end support for design, Development, and Batch manufacturing of UAV parts as per custom needs.
Performance Data
Bench-Tested for Vibration and Efficiency
| Metric | Sapiens-01 | Foreign Benchmark 14" × 4.8" |
|---|---|---|
| Weight | 11.5g | 10.5g |
| Thrust | High | High |
| Mechanical Watts | Low | Medium |
| Electrical Watts | Low | Medium |
| Vibration | 24% less | Baseline |
Vibration Comparison
Sapiens-01 shows up to 24% lower vibration versus imported benchmarks, improving airframe stability and component life.
Chart illustrates relative vibration magnitude (lower is better).
Capabilities
Built for Scale, Validation, and OEM Support
2000 sq.m Production Area
Hot Air Oven
Deep Freezer for Prepreg handling
Rapid production at scale for OEM batches
10" to 70" propeller range
Custom OEM design support
Trust & Qualification
Validated by Industry and Flight Hours
Contact
Let's Build Your Propeller Stack
Share your thrust requirements, platform constraints, or custom geometry needs through the form. We'll review the details and respond by email.